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Replacing Blue Gear in Tongsheng TSDZ2 Drive (Read 533 times)
jayg
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Replacing Blue Gear in Tongsheng TSDZ2 Drive
Feb 20th, 2023, 5:45pm
 
Bob M experienced a loss of assist while riding his E-700. He could hear the motor running, so the problem could have been a defective blue nylon drive gear/Sprague bearing combo in the motor housing. I ordered a new gear a couple of days ago and received it this afternoon. Spent several hours replacing the old gear and greasing the new gear and the big drive gear on the right side of the drive. Seems to be operating normally now.
 
 
 
 
Drive installed on Catrike 700                                                                                                                                        Left housing cover removed, revealing motor and controller
 
 
 
 
Motor removed, revealing blue nylon drive gear                                                                                                               Motor
 
 
 
 
Motor and blue gear removed                                                                                                                                        No obvious damage to gear, but grease around gear contained rust
 
 
 
 
Blue gear lubricating grease recommended by ECO Cycles                                                                                                  Sprocket and main drive gear cover  
 
 
   
 
Sprocket and main drive gear cover removed, revealing gear and large Sprague clutch bearing in gear center                                      Main drive gear lubricant recommended by ECO Cycles        
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« Last Edit: Feb 20th, 2023, 6:00pm by jayg »  
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Tiger_Mike




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Re: Replacing Blue Gear in Tongsheng TSDZ2 Drive
Reply #1 - Feb 22nd, 2023, 5:37am
 
Nice work!
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P38
Rans XStream
Rans V2
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jayg
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Re: Replacing Blue Gear in Tongsheng TSDZ2 Drive
Reply #2 - Feb 22nd, 2023, 4:44pm
 
Thanks, Mike.
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TonyWard
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Re: Replacing Blue Gear in Tongsheng TSDZ2 Drive
Reply #3 - Feb 25th, 2023, 8:45pm
 
Agreed - good work and writeup as always!  Hope you are doing well.
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The road goes on forever and the party never ends - Robert Earl Keen
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jayg
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Re: Replacing Blue Gear in Tongsheng TSDZ2 Drive
Reply #4 - Feb 26th, 2023, 5:03pm
 
Quote from TonyWard on Feb 25th, 2023, 8:45pm:
Agreed - good work and writeup as always!  Hope you are doing well.

 
Thanks, Tony. Still doing well.  
 
The TSDZ2 Tongsheng drive is perfect for the DIYer, because all the individual drive components are readily available online (Amazon, Ebay, and AliExpress).
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