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Coroplast Wheel Covers (Read 14316 times)
Bud_Bent
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Coroplast Wheel Covers
Jul 22nd, 2008, 10:00pm
 
With TTTT coming up, there seems to be a fair amount of interest in wheel covers like the ones I made last year (in the photo below). They are very light and do add some speed on flats and downhills.
 

 
I've committed to making a couple of covers, and have the material for a couple more than that, but if there are many others wanting them, I won't have time and material to make them all, but I don't mind helping. There are lots of ways to make wheel covers. Here are instructions on recumbents.com for making them several different ways. These are made out of coroplast like mine, but mine are even lighter. If you want professional looking ones, and don't mind paying more, and a bit more weight, these are nice.
 
The coroplast covers mentioned above are made out of 2mm coroplast, which I wasn't able to find locally at all. If you order coroplast anywhere else, the shipping cost kills you. So, I used 4mm coroplast that I found locally, and split it with a letter opener. This worked well, and made some of the lightest wheel covers around. You can secure it to the wheel either with tape or tie wraps. Tape looks the best, but doesn't much like time spent in a 130 degree garage. I don't mind giving some instruction (a wheel cover making party, maybe?), but if many people want covers, we'll need more material. The only local place I found with a stock of 4mm coroplast at a reasonable price was Regal Plastics. I paid $18 (~$20 after tax) for each 4' x 8' sheet of coroplast, and they have a $50 minimum order. A 4' x 8' sheet would make either either 4 or 8 sets of covers, depending on whether or not you split the material. So, anyone who wants to buy a sheet will probably have a lifetime supply of cover building material for $20, and it would only take three of us buying one sheet each to make the minimum order.  
 
Regal Plastics' Fort Worth facility isn't that far from where I work, so if anyone would like to buy a sheet of coroplast, I don't mind paying and picking it up. So, I'll ask the question: If I make a trip to Regal Plastics, who wants to buy a sheet of 4mm black coroplast for $20 (I'll have to make sure that price is still good)?
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« Last Edit: Jul 22nd, 2008, 10:08pm by Bud_Bent »  

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catroad254




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Re: Coroplast Wheel Covers
Reply #1 - Jul 22nd, 2008, 10:44pm
 
Bud,
 
I'm interested in getting some coroplast - not necessarily for wheel covers but maybe for a tailbox. Let us know the current price.
 
Thanks,
 
Ken
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Re: Coroplast Wheel Covers
Reply #2 - Jul 22nd, 2008, 11:26pm
 
Quote from Bud_Bent on Jul 22nd, 2008, 10:00pm:
With TTTT coming up, there seems to be a fair amount of interest in wheel covers like the ones I made last year (in the photo below). They are very light and do add some speed on flats and downhills.

http://i181.photobucket.com/albums/x5/Bud_Bent/2007%20TTTT/tttt05.jpg

I've committed to making a couple of covers, and have the material for a couple more than that, but if there are many others wanting them, I won't have time and material to make them all, but I don't mind helping. There are lots of ways to make wheel covers. Here are instructions on recumbents.com for making them several different ways. These are made out of coroplast like mine, but mine are even lighter. If you want professional looking ones, and don't mind paying more, and a bit more weight, these are nice.

The coroplast covers mentioned above are made out of 2mm coroplast, which I wasn't able to find locally at all. If you order coroplast anywhere else, the shipping cost kills you. So, I used 4mm coroplast that I found locally, and split it with a letter opener. This worked well, and made some of the lightest wheel covers around. You can secure it to the wheel either with tape or tie wraps. Tape looks the best, but doesn't much like time spent in a 130 degree garage. I don't mind giving some instruction (a wheel cover making party, maybe?), but if many people want covers, we'll need more material. The only local place I found with a stock of 4mm coroplast at a reasonable price was Regal Plastics. I paid $18 (~$20 after tax) for each 4' x 8' sheet of coroplast, and they have a $50 minimum order. A 4' x 8' sheet would make either either 4 or 8 sets of covers, depending on whether or not you split the material. So, anyone who wants to buy a sheet will probably have a lifetime supply of cover building material for $20, and it would only take three of us buying one sheet each to make the minimum order.

Regal Plastics' Fort Worth facility isn't that far from where I work, so if anyone would like to buy a sheet of coroplast, I don't mind paying and picking it up. So, I'll ask the question: If I make a trip to Regal Plastics, who wants to buy a sheet of 4mm black coroplast for $20 (I'll have to make sure that price is still good)?

 
 
I do! I do! I'll take one(Peggy doesn't think she would use hers. We could always share).
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aikigreg
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Re: Coroplast Wheel Covers
Reply #3 - Jul 22nd, 2008, 11:42pm
 
I'll want one for the carbent when it gets here, so yeah.
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Re: Coroplast Wheel Covers
Reply #4 - Jul 23rd, 2008, 7:20am
 
I'm in for a sheet.
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Re: Coroplast Wheel Covers
Reply #5 - Jul 23rd, 2008, 8:04am
 
Hi Bud,
 
  I'd love to have a sheet of coroplast!  
 
Thanks!
Nelson.
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Re: Coroplast Wheel Covers
Reply #6 - Jul 23rd, 2008, 9:41am
 
A wheelcover making party...  I love it....   Smiley  Count me in!
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Re: Coroplast Wheel Covers
Reply #7 - Jul 23rd, 2008, 10:59am
 
I have some white I was going to practice on but if you are going to get something darker I'd be in and a party would be nice too since I don't think I'm going to be very successful on my own hmm.
Never thought of splitting the 4mm I had I'll have to try that tonight.  
 
I've been meaning to try a tailbox also I could hard mount it to my rear rack and I think I have seen plans out there for em.
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Re: Coroplast Wheel Covers
Reply #8 - Jul 23rd, 2008, 11:52am
 
I'd be glad to swap someone for just enough to get the rear wheel done on my Corsa by getting all the heavier duty type coroplast you need for projects like tailboxes etc.   DJ      
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Re: Coroplast Wheel Covers
Reply #9 - Jul 23rd, 2008, 1:16pm
 
Bud - how about if you send a massive sheet to Randy S., and ask him to make us each a mini wing to give us some leading edge lift, thus making the bike lighter and ultimately faster.
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Re: Coroplast Wheel Covers
Reply #10 - Jul 23rd, 2008, 1:52pm
 
Quote from Rawhide on Jul 23rd, 2008, 11:52am:
I'd be glad to swap someone for just enough to get the rear wheel done on my Corsa by getting all the heavier duty type coroplast you need for projects like tailboxes etc. DJ

 
Are you saying you have a source for heavier coroplast? Alright, come clean!
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Re: Coroplast Wheel Covers
Reply #11 - Jul 23rd, 2008, 1:53pm
 
Quote from bikerteam on Jul 23rd, 2008, 1:16pm:
Bud - how about if you send a massive sheet to Randy S., and ask him to make us each a mini wing to give us some leading edge lift, thus making the bike lighter and ultimately faster.

 
If it'll help me fly up those hills, I'll get right on it.
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Re: Coroplast Wheel Covers
Reply #12 - Jul 23rd, 2008, 2:42pm
 
Posted by: Bud_Bent Posted on: Today at 1:52pm  
Quote from Rawhide on Today at 11:52am:
I'd be glad to swap someone for just enough to get the rear wheel done on my Corsa by getting all the heavier duty type coroplast you need for projects like tailboxes etc. DJ  
 
Are you saying you have a source for heavier coroplast? Alright, come clean!  
 
 
Why Bud, how astute you are!  Yes, that's exactly what I'm saying.  I'd guess it's heavier than what you're talking about using on the wheels.  Maybe I should bring some out to the Goatneck for perusal/distribution?
                                                                                                                            DJ
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Re: Coroplast Wheel Covers
Reply #13 - Jul 23rd, 2008, 6:38pm
 
If there's a coroplast buy in the near future, count me in for a sheet.
 
Steve
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Bud_Bent
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Re: Coroplast Wheel Covers
Reply #14 - Jul 23rd, 2008, 10:06pm
 
Quote from Rawhide on Jul 23rd, 2008, 2:42pm:

Why Bud, how astute you are! Yes, that's exactly what I'm saying. I'd guess it's heavier than what you're talking about using on the wheels. Maybe I should bring some out to the Goatneck for perusal/distribution?
DJ

 
Yes, bring a piece to Goatneck. Because I split it, thicker might work ok. I'd like to see what a piece looks like after I split it.
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Re: Coroplast Wheel Covers
Reply #15 - Jul 25th, 2008, 12:30pm
 
I'm bringing 4 sheets to Goatneck, so if anybody wants some to "practice" with, you'll be able to shoose any color you want as long as it's white.  These sheets are 48" square or there abouts.  I've got our distributon warehouse saving all of these they come across.  I'm gonna be doing a rear fairing/trunk for my Rocket.
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Re: Coroplast Wheel Covers
Reply #16 - Jul 25th, 2008, 9:25pm
 
I do want one if it doesn't  make the bike to unstable in a cross winds. I get  blown all over the road as it is.Is Steve looking for more advantages he is all ready a lot faster then me. ( no he said he would share, would that work at the TT)
                                                          Peggy
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Re: Coroplast Wheel Covers
Reply #17 - Jul 26th, 2008, 4:08pm
 
Peggy, try some rides with a wheel cover and see what you think. You can always take it off if you decide you don't like it.
 
DJ's 6 mm white coroplast would work (not only for this, but for any kind of coroplast project - coroplast is so light, but strong, you can make anything out of it), but I think the 4mm black will make nicer wheel covers. I'll donate a big enough piece of black for a set of wheel covers for you, DJ (you never know, I might need some of that 6 mm later).
 
Steve and Peggy have already committed to buying a sheet of black 4 mm, so I'll definitely be making the trip to buy some, some time this coming week. A 4' x 8' sheet now costs $21, and will make lots of covers or whatever. I'll pay for what I pick up, and you can pay me when you get yours from me.
 
Per the responses in this thread, I'm planning on getting the following:
 
1 sheet for Steve and Peggy
1 sheet for Greg
1 sheet for Brad
1 sheet for Nelson
1 sheet for Paul
1 sheet for Mark
1 sheet for Steve Barlow
 
If you're never going to do anything else with coroplast, you could go in with someone else and split a sheet. So, if you've changed your mind, worked out a deal to split with someone else, or plan on just trying to talk DJ out of some of the free stuff, let me know and I'll take you off the list. Otherwise, I'll get sheets for those above.
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Re: Coroplast Wheel Covers
Reply #18 - Jul 26th, 2008, 4:35pm
 
I'd like to split a sheet with someone if that's ok.
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Re: Coroplast Wheel Covers
Reply #19 - Jul 26th, 2008, 6:19pm
 
There will be a lot of coroplast  destroyed after this politicla election.  Many of the pol's will use 4X8 sheets.  I don't know what the thickness will be.   You may not like what is printed on them but the price will be right.
Tom
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Re: Coroplast Wheel Covers
Reply #20 - Jul 26th, 2008, 9:22pm
 
Hi Bud,
 
  Let me know if you need prepayment.  That's quite a large order.  I've been meaning to buy some coroplast for forever, seems I always miss harvesting one of the election signs.  I really appreciate it.  I may end up making covers for my 26" wheelset.  I have the Renn disk in 650C.
 
Take Care,
Nelson.
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Brad Bedell




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Re: Coroplast Wheel Covers
Reply #21 - Jul 26th, 2008, 10:08pm
 
Quote from aikigreg on Jul 26th, 2008, 4:35pm:
I'd like to split a sheet with someone if that's ok.

 
I can do that.  I know I won't need that much.  
 
-B
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Re: Coroplast Wheel Covers
Reply #22 - Jul 26th, 2008, 10:13pm
 
Ok, 1 sheet to be divided by Greg and Brad. Anyone else want to make a change?
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Re: Coroplast Wheel Covers
Reply #23 - Jul 27th, 2008, 2:41pm
 
I'll split with someone -- I just want enough material for the "wheel cover party"...   Wink
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Re: Coroplast Wheel Covers
Reply #24 - Jul 27th, 2008, 2:54pm
 
Paul I think Steve and I will enough left over, we bought one sheet and only need to make 2 covers out of it. I'll check with Steve.
                                                   Peggy
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Re: Coroplast Wheel Covers
Reply #25 - Jul 28th, 2008, 6:41pm
 
Paul, you're welcome to as much of mine as you need.  Bud, let us know how/when to get some cashola to you.
 
Steve
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Re: Coroplast Wheel Covers
Reply #26 - Jul 28th, 2008, 8:48pm
 
d'yall wanna do the coroplast party after our trial run of the TTTT - Aug 9?
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Re: Coroplast Wheel Covers
Reply #27 - Jul 28th, 2008, 8:50pm
 
I gotta say I tried cutting out a wheel cover and I got it round and about the right size. Then I tried to put it on and creased to worthlessness.  embarrassed
 
I'm thinking 6 or 12 hour maybe for the time trial so any help I can get and all that  Wink
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Re: Coroplast Wheel Covers
Reply #28 - Jul 28th, 2008, 9:56pm
 
Ok, the revised list:
 
1 sheet for Steve and Peggy and Paul
1 sheet for Greg and Brad
1 sheet for Nelson
1 sheet for Mark
1 sheet for Steve Barlow
 
That's just 5 sheets, and I've already been paid for one, so I think I can float enough cash to pay for the rest and let everyone pay me when they get theirs. I'm planning on making the purchase Thursday.
 
As for when and where to get together for cover building, that's a good question. If indoors, we'll need a fair amount of table space. If outdoors, I think it needs to be in the morning before it gets hot. Anyone have ideas?
 
 
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Re: Coroplast Wheel Covers
Reply #29 - Jul 29th, 2008, 2:23pm
 
Quote from Bud_Bent on Jul 28th, 2008, 9:56pm:

As for when and where to get together for cover building, that's a good question. If indoors, we'll need a fair amount of table space. If outdoors, I think it needs to be in the morning before it gets hot. Anyone have ideas?

 
 
How 'bout a local church?   Cheesy
 

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Re: Coroplast Wheel Covers
Reply #30 - Jul 29th, 2008, 9:13pm
 
LOL ......... does that mean we'd have to limit our cursing while making the wheel covers?
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Re: Coroplast Wheel Covers
Reply #31 - Jul 29th, 2008, 9:35pm
 
Quote from Bud_Bent on Jul 29th, 2008, 9:13pm:
LOL ......... does that mean we'd have to limit our cursing while making the wheel covers?

 
Well,that eliminates me! Colorplast party Aug.9th? Sure.
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Re: Coroplast Wheel Covers
Reply #32 - Jul 30th, 2008, 6:32am
 
I probably should restock my first aid kit on my bike if I'm going to have a sharp object anywhere near me. I didn't want to put too many band aids in there for goatneck because the weight would slow me down.  Roll Eyes
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Re: Coroplast Wheel Covers
Reply #33 - Jul 30th, 2008, 1:19pm
 
Quote from evblazer on Jul 30th, 2008, 6:32am:
I probably should restock my first aid kit on my bike if I'm going to have a sharp object anywhere near me. I didn't want to put too many band aids in there for goatneck because the weight would slow me down. Roll Eyes

 
 
Image me with a very with a sharp object?! Be afraid,very afraid!!!!
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Re: Coroplast Wheel Covers
Reply #34 - Jul 31st, 2008, 7:48pm
 
I picked up the coroplast today. It turns out that Regal Plastics gives a better price to any organization than it does an individual. No one told me last time, because I only bought two sheets, which is technically less than their minimum purchase ($50) anyway. This time, using rbent as the organization, I got the sheets for $14.00 each. So, anyone who wants coroplast for a project later should remember to give them rbent as the organization making the purchase, for the better price.
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Re: Coroplast Wheel Covers
Reply #35 - Jul 31st, 2008, 9:11pm
 
Quote from Strada177 on Jul 30th, 2008, 1:19pm:

Image me with a very with a sharp object?! Be afraid,very afraid!!!!

 
Well cutting down the big sheet should be a little easier if I remember to bring my corrugated plastic sheet knife.  

 
Lots of neat ideas of what to do with your extra coroplast here:  http://www.plastkut.com
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« Last Edit: Jul 31st, 2008, 9:11pm by evblazer »  

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Re: Coroplast Wheel Covers
Reply #36 - Aug 13th, 2008, 9:12pm
 
HHH is the weekend after this coming one, so if you want wheel covers by then, time is running out. Steve and I are planning on stopping by my house after our ride Saturday to make Peggy's wheel cover. I figure by the time we do 100 miles, eat a sandwich, and get to my house, it will probably be 3:30 to 4:00. If there are others who would like to join us, Rose has offered the use of her shop, which is within a couple of miles of the ride start. If you are interested, pm me, and I'll give you my phone number. If it's just Steve and I, we'll just do it on my kitchen table, but if there are several people, we'll gather at the shop.
 
Also, I have no plans for Sunday, so if we have a group that would rather meet then, we could also use the shop. Let me know.
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Re: Coroplast Wheel Covers
Reply #37 - Aug 13th, 2008, 9:41pm
 
Bud,  I picked up a Zipp Disc.    If you find someone who wants my 1/2 sheet, they can have it.   If you can't, I'll give you the $$ for it next time I see you and we'll just donate it to the local homeless shelter.
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Re: Coroplast Wheel Covers
Reply #38 - Aug 13th, 2008, 10:16pm
 
I may not need it, but I want to cover both my tica front and rear of the carbent when it gets here, which won't be for another couple weeks still.  So I might take some of brad's half if necessary.  since I'm joining y'all for the ride I'll join the wheelcover party as well, if that's ok.
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Re: Coroplast Wheel Covers
Reply #39 - Aug 14th, 2008, 1:39am
 
I should probably mention that I used Coroplast to skin out my tailbox, and I have found that layers of 2mm Coro laminated crossways make a very effective insulator. I sometimes had to carry a bottle of water (unfrozen) so that I would have something to drink until the frozen drinks thawed out. The trip to Sherman I did with Paul last year I still had ice in my hydration bladder when we were pulling out after lunch to go home, and the water was still cool in McKinney.
 
I used 2 layers top, 1 layer on 3 sides and 2 on the front, and 3 layers in the floor to stop radiated heat from the road.
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Re: Coroplast Wheel Covers
Reply #40 - Aug 14th, 2008, 11:40am
 
It looks like we'll have enough people Saturday to meet at my wife's shop after the ride. It's a beauty shop, and there will be people working until 3:30 or so, so we can't have it until then. Let's meet at the Subway near the ride start, right after the ride. I'll need a sandwich anyway, and when the shop clears out, we can all caravan over to it. It's only a couple of miles from the Subway.
 
Anyone who's planning on going who doesn't have my cell phone number, pm me for it. It there's serious rain Saturday (and they are starting to call for it), ride plans might change. Better bring your jacket, too. They're calling for a high of 85 degrees.
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« Last Edit: Aug 14th, 2008, 11:44am by Bud_Bent »  

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Re: Coroplast Wheel Covers
Reply #41 - Aug 14th, 2008, 7:43pm
 
Anyone who just wants to just watch while we make wheel covers, that's fine. Just show up. If you plan on making a wheel cover there, bring scissors, pen or marker, electrical tape, cotton gloves, and a straight edge (yard stick or such). That will help speed things up. I'll supply the oddball stuff, which is a carpenter's compass, modified letter opener, cassette tool, and hot glue gun.
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Re: Coroplast Wheel Covers
Reply #42 - Aug 15th, 2008, 10:14pm
 
Not sure why, but I was thinking of the wrong ride start. Tomorrow's ride starts in Burleson, there's no Subway close by, and it's more than a couple of miles to my wife's shop. If the weather lets us ride, we'll figure out at the start where we want to meet afterward.
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aikigreg
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Re: Coroplast Wheel Covers
Reply #43 - Aug 15th, 2008, 10:34pm
 
We could always come up to my house.  There's a subway down the street, garage and patio space, and my pool is working if y'all wanna bring your shorts or swim in your bike clothes.  But we can still hit any subway along the way and do it at Rose's.
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Re: Coroplast Wheel Covers
Reply #44 - Aug 15th, 2008, 11:11pm
 
Quote from aikigreg on Aug 15th, 2008, 10:34pm:
We could always come up to my house. There's a subway down the street, garage and patio space, and my pool is working if y'all wanna bring your shorts or swim in your bike clothes. But we can still hit any subway along the way and do it at Rose's.

 
Yeah, there's bound to be something near the ride start. It's only a few blocks off I-35W. I figure we can check you or Steve's gps and see what's close. It looks like they've lowered the chance of rain, so maybe we'll get the ride in.
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Re: Coroplast Wheel Covers
Reply #45 - Aug 16th, 2008, 6:59am
 
I'm too late to hit the FWBA ride so I think I'm giong ot miss the party  Sad
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Re: Coroplast Wheel Covers
Reply #46 - Aug 19th, 2008, 10:41am
 
Guess I'm gonna want one o' them fancy wheel covers...   Wink
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Re: Coroplast Wheel Covers
Reply #47 - Aug 30th, 2008, 8:51pm
 
So, do these things work?  I know my disc works quite well.    
 
I have a powertap on a 700c wheel if anyone had a cover I could borrow/zip tie on.   I could do some real data testing.  
 
-B
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Re: Coroplast Wheel Covers
Reply #48 - Aug 31st, 2008, 1:45pm
 
let me borrow it - I'll do a run on the tica before and after and make a cover for it.
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Re: Coroplast Wheel Covers
Reply #49 - Aug 31st, 2008, 3:14pm
 
Quote from Brad Bedell on Aug 30th, 2008, 8:51pm:
So, do these things work?  I know my disc works quite well.  

I have a powertap on a 700c wheel if anyone had a cover I could borrow/zip tie on.   I could do some real data testing.

-B

 
Brad, Yes. The wheelcovers do make a difference. I noticed a difference at H'NH. I have no idea how much of the difference they make(mu guess 1 mph or so). Peggy gave Bud a kiss on the cheek after H'NH hell because she felt like the wheelcovers made that much of a difference.
 
Me? I just "thanks" ,no kisses.
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Re: Coroplast Wheel Covers
Reply #50 - Aug 31st, 2008, 6:08pm
 
Quote from aikigreg on Aug 31st, 2008, 1:45pm:
let me borrow it - I'll do a run on the tica before and after and make a cover for it.

 
It's a campy 10 speed freehub. It would work best on the road bike.
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Re: Coroplast Wheel Covers
Reply #51 - Sep 8th, 2008, 6:52pm
 
Steve, I'll want to get that piece of board to get my wheelcover made up, sometime in the next week or so....
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Re: Coroplast Wheel Covers
Reply #52 - Sep 9th, 2008, 5:38am
 
Paul - I was just looking at the picture of you on the XS.  Man, it sure looks like at least 80% of your weight is on the rear wheel.  Randy told me that the production version would be stretched out some.  Even with that, I'll probably order an even longer XL size to more equally distribute the weight.
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Re: Coroplast Wheel Covers
Reply #53 - Sep 9th, 2008, 9:24am
 
Quote from bikerteam on Sep 9th, 2008, 5:38am:
Paul - I was just looking at the picture of you on the XS.  Man, it sure looks like at least 80% of your weight is on the rear wheel.  Randy told me that the production version would be stretched out some.  Even with that, I'll probably order an even longer XL size to more equally distribute the weight.  

 
 
Yeah it's like 25 front 75 rear.  Makes it a bit squirrely at high speeds, and probably not ideal for gravel and bumps, but it's still a fast bugger!
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Re: Coroplast Wheel Covers
Reply #54 - Sep 9th, 2008, 6:45pm
 
Quote from FlyingLaZBoy on Sep 8th, 2008, 6:52pm:
Steve, I'll want to get that piece of board to get my wheelcover made up, sometime in the next week or so....

 
You'd best hurry...Peggy & I are going to California(just like the Zep song). We leave Friday. We return on 9/21.  
 
PM me & we can make arrangements. Good thing Peggy mentioned something to me about this post. I didn't even see it.
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Re: Coroplast Wheel Covers
Reply #55 - Sep 9th, 2008, 8:31pm
 
If not, you can coe by my place after practice on Sat. and grab some of my coroplast - I have a whole sheet.
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