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Performance custom seats (Read 6164 times)
goatstick




Team SCDRR

Posts: 349
Performance custom seats
Dec 13th, 2013, 6:22am
 
There has been some discussion regarding carbon seat issues. I had mentioned my RailGun seat a couple of months ago and how the nose is designed to prevent hamstring damage at low seat angles.
 
I have a couple of pictures of a CA2 and an F5 with seats on them now. I should have a better picture of the F5 before long. Both os these seats were specially reinforced for big guys. Both had broken their carbon seats and requested I make a custom seat for them. Both seats are several times stronger than the typical M5-type seat design and are far more aerodynamic and at very little weight cost.
 
I also have some pictures of the new seat for my M5 that fits right down on and bolts directly to the frame. It's been a new experience even for me. The additional rigidity completely changes how the bike climbs. The M5 already is a fast climbing bike but the new seat drastically reduces the effort level (from my perspective) when climbing. It is also very, very aerodynamically efficient, according to my power meter and (everyone trying to hang on my wheel).
 
http://synthetictransport.com/railgun/
 
I'm not actually trying to drum up business here as I'm backordered and it is a lot of effort to build these things. I'm actually more interested in getting better seat design ideas started. The current crop of options for carbon seats is, imo, fairly poor. We need better.
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Spherical Cows, Dude! Ranch Racing
RailGun performance seats
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Rat Rider




Recumbents Across
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Re: Performance custom seats
Reply #1 - Dec 13th, 2013, 6:50am
 
I much prefer the look with the tail box. The detail of the seat on the F5 is hidden by the pad. Smiley The later also seems more upright, but that is probably a function of the rider's height.
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goatstick




Team SCDRR

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Re: Performance custom seats
Reply #2 - Dec 13th, 2013, 7:09am
 
The F5 rider didn't want a tailbox.
 
The seats themselves are all made on the same mold so the shape is identical. It's the rib that is customized for different mounting arrangements and rider situations. The F5 seat is more upright because the rider's x-seam is so long the seat rides right up against the tire even when fairly upright. Not many options there, though he ordered another seat for his second F5 and I'll be trying out a slightly different rib design on it to allow him to drop the seat back a bit.
 
Having a single rib is far less convenient for mounting on different types of bikes, especially given that most mounts are designed for the std double rib carbon seat. The greatly improved aerodynamics of the single rib seat are the reason I went with it. I don't like posting power/speed numbers on a public forum but I can tell you that nothing else is even close.
 
The seat shape is designed for power. Everyone who rides it and goes back to a std carbon seat says the std seats feel like a wet noodle. They didn't realize how inefficient the std carbon seats were at transferring power to the frame.
 
So... How about some more great ideas for improving the performance levels of our favorite recumbent bikes?
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Spherical Cows, Dude! Ranch Racing
RailGun performance seats
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FlyingLaZBoy
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Re: Performance custom seats
Reply #3 - Dec 13th, 2013, 11:02am
 
May I assume the F5 version would work on an Xstream?
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goatstick




Team SCDRR

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Re: Performance custom seats
Reply #4 - Dec 13th, 2013, 11:59am
 
I have no idea. :^)  I expect it has the same mounting system. Is that correct? The RANS front bracket improves the stability of normal carbon seats but is more of a liability for Railgun seats and gets in the way a bit. For the F5 I basically chopped off the rib towards the nose and added a thick mounting pad for that bracket. The shape of the nose requires the use of the forward mounting pins on the plastic clamp to provide clearance for the bracket bolts.
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FlyingLaZBoy
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Re: Performance custom seats
Reply #5 - Dec 13th, 2013, 6:07pm
 
The current version of the V-clamp only has one mounting bolt.  On the oval tube designs,  there is no clamp rail - it relies on the oval shape to hold in place.
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Rat Rider




Recumbents Across
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Re: Performance custom seats
Reply #6 - Dec 13th, 2013, 10:48pm
 
The single rib appears to match the M5 frame like a puzzle piece. The rib fills in under the seat. Is there anyway to easily shield the open area above the front wheel?
 

 
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goatstick




Team SCDRR

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Re: Performance custom seats
Reply #7 - Dec 14th, 2013, 10:43am
 
Quote from FlyingLaZBoy on Dec 13th, 2013, 6:07pm:
The current version of the V-clamp only has one mounting bolt.  On the oval tube designs,  there is no clamp rail - it relies on the oval shape to hold in place.

Ok. The F5 had the old V-clamp with the U-bracket. I'd have to see the new stuff to determine how to handle it.
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Spherical Cows, Dude! Ranch Racing
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goatstick




Team SCDRR

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Re: Performance custom seats
Reply #8 - Dec 14th, 2013, 10:53am
 
Quote from Rat Rider on Dec 13th, 2013, 10:48pm:
The single rib appears to match the M5 frame like a puzzle piece. The rib fills in under the seat. Is there anyway to easily shield the open area above the front wheel?

I build laminate sheets for the (multiple) ribs and then cut them out to the required shape.There is a strip of 2" wide Velcro between the rib and the frame placed to protect the frame from any incidental rubbing, etc. though it only normally contacts the two mounting areas. It would be nice if the headset could be lowered on the M5 to bring it closer to the tire. Would bring the crankset closer to the tire also, which wouldn't be good though. The open areas could be filled with a splitter. I don't know how that would be handled by the rules for unfaired bikes though. The Apache uses a splitter but again, I don't know what class they allow that bike in.
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Bud_Bent
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Re: Performance custom seats
Reply #9 - Dec 14th, 2013, 5:20pm
 
Beautiful seat!
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* 2009 RANS F-5 Pro
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goatstick




Team SCDRR

Posts: 349
Re: Performance custom seats
Reply #10 - Dec 14th, 2013, 6:02pm
 
Quote from Bud_Bent on Dec 14th, 2013, 5:20pm:
Beautiful seat!

Thank you. I will say that it really has been a community effort. There have been a number of people who conspired with me to push the boundaries of how to deal with low seatback angles and even that wouldn't have happened without the general support and encouragement of just a lot of people pushing me to ride and race. A number of those people are rbent members and I thank you. I'm not making these seats to sell them. I really started doing it just to fix my problems. the first few seats were design experiments and pretty rough, but served their instructional purpose.
 
I'm currently only making them for people with various problems that can't (or can't easily) be solved with what else is out there. 30-some odd years of r&d has shown me that it is very important to discover the boundary conditions early on, and the seats I'm making for big and/or hefty riders that overwhelm standard carbon seats are certainly boundary conditions that so far I've dealt with, and their riders have been delighted because the seats not only survive them but they get to go noticably faster also! I really get a kick out it.
 
I'll be making seats for normal people soon. I have a few special people waiting in line for one and hope they don't have to wait too long. It takes an amazing amount of time, expense and effort to fabricate these things.
 
However, this community should feel proud to have helped these guys out, and I sure hope more will come of it. Five years ago it would never have crossed my mind to build c.f. bike parts and now I'm doing it!
 
Don't let life stop you from doing things that you should be doing and having fun doing! Just figure out a way to do it and when you need it, ask for help from your friends. I think they'll love being a part of what can happen.
 
Thanks Again!
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Spherical Cows, Dude! Ranch Racing
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Rat Rider




Recumbents Across
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Re: Performance custom seats
Reply #11 - Dec 15th, 2013, 7:27pm
 
The F5 rider likely is a big dude. Looks like he saved his team photo from his playing days on the '83 NJ Generals football team. Smiley
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Re: Performance custom seats
Reply #12 - Dec 18th, 2013, 10:43pm
 
The new pic of the F5 is only marginally better than the first. Is that guy riding an XL frame? He is so far over the back wheel, it must be be a pretty squirrelly steering beast.  
 
The seat on the M5 reminds me of why I have gravitated to each iteration; the shoulder area is very wide. I gotta think it is one comfortable seat.
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goatstick




Team SCDRR

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Re: Performance custom seats
Reply #13 - Dec 19th, 2013, 7:32am
 
Have to wait until he has something better than a camera phone. Yes, an XL. It is very comfortable unless you just ride around for a long time on it without your lower back in tension and your glutes barely touching the seatpan, as it is designed to be ridden. The F5 rider has ordered another seat for his other F5 and I'll slightly modify the design, now that I know more precisely what he needs. I hope to be able to take a picture of that myself.
 
The important lesson I learned from making these seats is that what feels good when you just plop down and pedal gently is quite a bit different from what feels good when you are generating power. The old belief that making a mold of your back when laying down on the seat really just doesn't work. I tried it and that provided the worst seat of all of them. I had to gradually modify that until the pressure points were in the right place so they provided support where you need it. Not where it feels good when relaxed.
 
That's why I warn people that this is not a seat for relaxed riding. You can make it much better by putting more padding under the pelvic area so it doesn't put too much pressure there, but that's not what it is designed for. I actually do slip a little more pad under there when I'm doing a long leisurely-paced ride with friends.
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Denman




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Re: Performance custom seats
Reply #14 - Dec 21st, 2013, 5:14pm
 
Those aren't seats, they're beds.
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